Panels:
1. Buy rigid panels.
2. Buy fabric.
3. Buy vinyl drywall bead, hole puncher, zip ties, and 1/8" rivets. Good scissors help and so do work gloves, long sleeves and mask.
4. Cut drywall bead to size - frame edges overlap at corner (I alternate over, under) - two frames per panel.
5. Punch two diagonal holes at each frame intersection and affix rivets.
6. Cut fabric in a rectangle matching panel face plus thickness.
7. Cut fabric diagonally from corners from edge to panel to facilitate folding.
8. Fold fabric onto panel using a bit of spray glue on the sides if wanted.
9. Optional: Cover the back in the same way. I leave mine uncovered.
10. Affix frames to panel with zip ties - three per side.
11. Hang panels from zip ties or attach chains through or around ties.
12. Review original plan:
www.radford.edu/shelm/acoustics/bass-traps.htmlSuper chunks:
The frame is triangular. As per the video, I cut each drywall bead segment on an angle so they fit. Otherwise the square flanges will prevent mating.
I can then rivet the parts that intersect. This is for the ends, not the legs. Legs are just plain and straight.
The bead has holes and the tie wire goes through them - not 'around' the entire frame legs.
The chunks are 4' high. 2' up, I make an inner support triangle which is attached to the frame legs. This part faces up.
Basically, I used R-19 which is 6" thick and 24" wide. That means I had to make wire 'shelves' on the top, bottom, middle, and three more each 2' half.
Mainly, use your imagination how to wire it up. I think I did a big loop through the leg holes then made that taught with another circle wire.
Honestly, you could also use door screen or chicken coop wire too. Tie wire was probably just cheapest.
I strongly recommend using 12" thick fluffy so you don't have to make so many shelves. It was brutal.
I capped the tops and bottoms of the chunks with FRK. Prior to attaching fabric to the frames, I also affixed FRK to the top and bottom 2' front of each 8' pair which you can see in the vids.
Also, if I could do it again and space permitting, I probably would've made 2' rectangular soffits instead of triangular chunks. Why? More absorption.
Further, budget permitting, rigid super chunks will probably work better. They'll also be heavier. Not sure how the drywall bead will hold up to the weight of all that stacked rigid. Fluffy works, however.
Hopefully that helps. That super chunk video was one of my first and I could probably make it better now. Super chunks can be labor intensive, though, so we'll see how I handle future acoustic challenges.